Gears are vital components for
the functioning of industrial equipment and products. As against gears used in
consumer and commercial products, industrial gears are characterized by durable
metal composition and heavy duty construction.
Industrial gears are manufactured as per the set
industrial norms and standards using the optimum quality materials. Standards
for industrial gears include ISO 9001:2008, DIN Standards and American Gear
Manufacturers Association (AGMA) standards. Industrial gears are mainly used in
steel manufacturing, steel processing, material handling, machine tools
industry, engineering industry and in paper, plastic, rubber and sugar
industries. The vendors manufacture all types of gears including bevel,
helical, worm gears, spur, herringbone, spline, sprocket, double helical,
internal, and rack. The size of the gear sets vary mainly between pitch
diameters of 80-2000 mm.
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Industrial gear boxes, conveyor drives,
pulverisers, marine drives, transportation systems are some of the applications
that represent the industrial gear sector. The gears used in these applications
are manufactured by job shops that specialize in small batch production over
large varieties. Rigid machine construction and economics of production are the
key factors that define the leading technology for this market. In addition to
this, ability to withstand high mechanical loads and climatic stresses, service
life, low noise emissions and low weight are few other parameters ensured by
vendors in industrial gears market.
Industrial gear market is segmented by geography as North
America, Europe, Asia Pacific, Middle-East and Africa and Latin America.
Growing population and increasing income in countries such as India, China, and
Brazil have led industries such as oil and gas, textile, food and beverage, and
pulp and paper to expand their facilities in order to meet the demand of the
consumer. These industries are expected to continue driving the growth of
industrial gears market in the foreseeable future. Industrial gear market is
cost sensitive. Gear manufacturers use various materials in their products,
including stainless steels, hardened steel, cast iron, aluminum, brass and
bronze.
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Increasing prices of raw materials are posing
a challenge to vendors to absorb the burden of costs and maintain
profitability. Vendors vary sizes, shapes, speed ratios and designs of gears
according to the specific requirements of industrial applications to remain
competitive in the market. Companies such as Ashoka Machine Tools Corporation
and Precipart Corporation are offering customized industry-specific gears to
retain their market share. Cleveland Gear Company, Inc.
refurbish industrial gears
produced by other manufacturers along with customization services. Intelligent
integration of components is also a recent trend in this industry. For
instance, SEW Eurodrive’s mechatronic industrial gear unit integrates
industrial gear units, decentralized frequency inverters and motors in a
standard package which allow use of linked-up sensor technology.
Leading market participants in this industry include
Klingelnberg GmbH, Cleveland Gear Company, Inc. Essential Power Transmission
Pvt. Ltd. (Esenpro), Precipart Corporation, Griffin Gear Inc.(Renaissance Power
Systems), NORD drivesystemsPvt. Ltd., Renold plc, SEW-Eurodrive, GearTech,
Inc., (United Stars, Inc.), Allied Precision Gears Inc, Jrlon, Inc. Edgerton
Gear, Inc. SRS Gears and Sprockets and Ashoka Machine Tools Corporation among
others.
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